XT-YJC1000 Bridge Steel Structures Fabrication I-Beam H beam Channel Beam Box Beam Profile CNC Band Sawing Line Machine
Introduction of Machine:
The H beam profile CNC Band sawing machine is mainly used for sawing H-Beam profile, Channel/U Beam profile, Box-Beam and other cross-section workpieces. It has superior performance, high cutting precision, high-power cutting, convenient operation, and high production efficiency.
Machine structure and configuration:
The CNC Band sawing machine is mainly composed of sawing frame, bed beam, vertical feeding device, vertical pressing device, rotating table, hydraulic system, cooling system and other components.
The machine can use the touch screen to input the workpiece parameters in advance, and the sawing machine will automatically adjust the working process according to the input workpiece parameters; the processing parameter information can be displayed and monitored on the display screen in real time.
The sawing frame is welded by square steel pipe and steel plate, which makes the strength and precision of the sawing frame more stable. The sawing frame obtains the longest durability and very good rigidity under the conditions of high cutting load and sawing blade tension. The sawing frame is guided and supported by the guide rail, so that the force of the sawing frame is basically uniform.
The feed of the sawing frame adopts hydraulic servo proportional valve and encoder, which can realize digital feed, and can realize the workpiece: fast feed, slow feed, and fast feed. When sawing H-Beam profile, the order of the inclined sawing blade contacting the workpiece is: Single-Sided Flange→Double-Sided Flange→Web→Double-Sided Flange→Single-Side Flange. Therefore, the load of the sawing blade changes. In order to avoid the phenomenon of "big horse-drawn trolley" on the changing end face of sawing, and to improve the efficiency of sawing, the machine tool controls the hydraulic servo proportional valve through its numerical control function, and automatically converts the feed speed and wire cutting speed of the sawing blade to make the load basic balance. It not only gives full play to the power of the main motor, but also ensures the load safety of the sawing blade.
The CNC Sand sawing Machine has the main motor current detection function. When the motor is overloaded, the sawing feed speed will automatically decrease. Since the internal stress of H-Beam is released during the sawing process, the sawing blade may be "clamped". At this time, part of the reciprocating cutting function can be used. When sawing H beam with a width of more than 500mm, when the sawing blade cuts to the web, there can be several automatic lifting and falling control processes, which greatly reduces the chance of the sawing blade being "pinched".
The movable sawing blade guide device and the side pressing device move together, the structure is stable and the movement is flexible.
The rotating worktable adopts a gantry structure, which has good rigidity, strong stability, and flat sawing section.
The band sawing blade adopts hydraulic tension, and the sawing blade maintains good tension during rapid movement, which prolongs the life of the sawing blade. Users can adjust the pressure according to the size of the section steel. There is also a detection device when the sawing blade breaks. When a fault occurs, the machine tool automatically senses and stops.
The sawing blade automatic cleaning system is equipped with a power rotating brush on the sawing blade frame to automatically clean the iron filings that may stick to the sawing blade after cutting.
The machine tool has a spiral chip removal system, which can discharge the iron chips in the chip receiving box of the machine tool into the chip removal box.
The machine has the function of turning 0°~45°: the workpiece does not move and the whole machine rotates, it can complete the bevel cut at any angle between 0°~45°. During the rotation of the worktable, the magnetic ruler detects the size of the rotation angle in real time, and stops when it reaches the set value. At this time, the braking device is used for braking to ensure the accuracy of the rotation angle.
In order to ensure the reliability of the machine's operation, the PLC, guide rail and hydraulic components on this machine are all high-quality products of internationally renowned brands.
Machine Main Parameters
Cutting H-beam size (without corner)
(Section web height×flange width) |
Max 1000×500mm |
| Min 150×75mm |
| sawing blade specifications |
T:1.6mm W:54mm |
| Motor Power |
Main/Driver Motor |
11KW |
| Hydraulic Pump |
5.5KW |
| Wheel Brush |
25KW |
| sawing blade linear speed |
20-100m/min |
| sawing feed speed |
Program control(0-200mm/min) |
| sawing blade inclination angle |
6° |
| Bevel angle |
0°-45° |
| Height of worktable |
800mm |
| Main clamping hydraulic motor |
100ml/r |
| Front clamping hydraulic motor |
100ml/r |
| Fuel tank capacity |
150L |
| Hydraulic system pressure |
8MPa |
| Cooling volume |
150L |
| Machine Dimensions |
4050*2300*2700mm |
| Machine Dimensions |
9000kg |
Main Outsourcing Parts Catalog
| Item |
Commodity |
Brand |
Origin(Country) |
| 1 |
Linear Guides |
HIWIN/PMI |
Taiwan,CHINA |
| 2 |
Hydraulic motor |
JUSTMARK |
Taiwan,CHINA |
| 3 |
Magnetic scale |
SIKO |
Germany |
| 4 |
Hydraulic pump |
JUSTMARK |
Taiwan,CHINA |
| 5 |
Electromagnetic hydraulic valve |
ATOS/YUKEN |
Italy/Japan |
| 6 |
sawing blade |
LENOX/WIKUS |
United States/Germany |
| 7 |
Encoder |
ELCO |
Switzerland |
| 8 |
Programmable Controllers |
MITSUBISHI |
Japan |
| 9 |
Touch screen |
CERMATE |
Taiwan,CHINA |
Note: The above supporting manufacturers are all designated suppliers of our company. In case of failure to supply under special circumstances, products of the same level will be used instead, but the quality standard is not lower than the products supplied by the above suppliers.
CNC Band Sawing workpiece, such as:
Company Introduction:
Shandong Sunshine CNC is always focusing on our ultimate goal - to secure and increase our customer's productivity - has made us the leader in China market in the manufacture of machines for processing angle bar, beam channel profiles, steel plates, tubesheet and flanges, mainly serving for fabricating iron towers, steel structure, heat exchangers, boilers, bridges, and trucks.Strong R & D center with more than 10 engineers team, 25 years of experience from year 1996, more than 100 staff, plant area about 25,000 sqm., very harsh quality control of every component and the whole machine, about 12 million US dollars sales turnover per year.
Sunshine CNC machines' market share in China is around 70% and exported to 50+ countries across globe market. All top ranked tower manufacturers, steel structure fabricators and power station makers, bridge/railway manufacturers, truck makers are our clients.
Main products: CNC Angle Line, CNC Beam Drilling Sawing Machine, CNC Plate Drilling Machine, CNC Rail Processing Machine, CNC Tubesheet Flange Drilling Machine, Truck beam plate punching machine, etc.
One measure of the outstanding quality of our machines is their longevity: many Sunshine's machines have been in operation for more than 10 years! Many clients are continually placing repeated orders which verified well our machines' perfect quality and reliable performance.
The company drafted many China national standards for CNC angle line machine and CNC beam drilling sawing machine and CNC plate drilling machine.
After-sales Service:
Training for installation and service:
A. We will supply the machine with training video and user's manual in English for installing, operation, maintenance and trouble-shooting, and shall give technical guide by e-mail, whatsapp, Wechat, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting.
B. You can come to our factory for inspection and training. We will provide professional guide. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility,we will also provide accommodation during training period.
C.The Strong after--sale service team in China, Our engineers (staffs) can speak fluent English to communicate and solve question when you have requirement calendar day per person.
D. Depending on the region, If need our engineer to visit for installation, we will dispatch engineer for installation and service at your site.
Warranty:
The guarantee period of quality shall be 12 months counting from the date on which the machine finished installation and accept by Buyer. We are responsible for providing the free of charge during the guarantee period. If out of guarantee time, all damaged parts are charged.
FAQ:
1. When can you arrange shipment?
For machines available in stock, the shipment can be arranged within 15 days after getting advance payment or L/C;
For machines non available in stock, the shipment can be arranged with 60 days after getting advance payment or L/C.
2. What can you do if my machines have problems?
1) We can send you free components if machines are in warranty period;
2) 24 hours service on line;
3) We can assign our engineers to serve you if you want.
3. Do you provide machine operation training?
Yes. We can send professional engineers to the working site for machine's installation, commissioning and operation training.
4. Which machine model shall I choose when I purchase from you?
Please share us your material size and your processing request, then we will recommend our machine most suitable and most cost effective for your work demand.
5. What's your machine's market share in China?
Our market share in China is about 70%+, and we've exported to 50+ countries across the globe market, since year 1996.
If you have an questions, pls call us without hesitation. Thanks!
Best Regards
Jack-Director
SHANDONG XINGTIAN SUNSHINE INTELLIGENT EQUIPMENT CO., LTD
Audited Supplier 
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