CNC Plate Tube Sheet Flange Drilling Machine

Product Details
Customization: Available
After-sales Service: on Line and to Door Service
Warranty: Two Years
Gold Member Since 2021

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  • CNC Plate Tube Sheet Flange Drilling Machine
  • CNC Plate Tube Sheet Flange Drilling Machine
  • CNC Plate Tube Sheet Flange Drilling Machine
  • CNC Plate Tube Sheet Flange Drilling Machine
  • CNC Plate Tube Sheet Flange Drilling Machine
  • CNC Plate Tube Sheet Flange Drilling Machine
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Basic Info.

Model NO.
PMZ2016
Layout
Vertical
Controlling Mode
CNC
Number of Shaft
6
Hole Diameter
50-100mm
Automatic Grade
Automatic
Precision
High Precision
Certification
GS, CE
Condition
New
Transport Package
Sea Shipment Packing
Specification
24000*7500*2900mm
Trademark
Yudong Sunshine
Origin
China
Production Capacity
500/Year

Product Description

  1. Introduction of Machine
PMZ-2016 Series CNC plate drilling machine is a high-efficiency plate drilling equipment. It is mainly composed of machine bed frame, gantry frame, spindle head, automatic chip removal and circulation cooling system, electrical system, etc. It has the characteristics of high precision, high efficiency, high rigidity, high reliability, etc. The processing area is divided into four processing areas. It can realize drilling while loading unloading workpiece and drilling while programming.

It is suitable for drilling and processing of connecting plates, foundation plates, end plates, formwork, flanges, structural parts and other parts in industries such as steel structures, bridges, power communication towers, and boiler brackets of thermal power stations, construction, bridge, tower mast link plate in steel structure, such as drilling, also can be used in boiler, petrochemical industry, tube plate, baffle plate and flange drilling, instead of artificial line drilling and drilling jig, greatly improved the precision of parts and labor productivity, shorten the production preparation cycle.It can be used for drilling through holes as well as blind holes.. The accuracy of the processed components meets the national standard "Code for Construction Quality Acceptance of Steel Structures" (No. GB50205-2001).
  1. Basic configuration
2.1Mechanical parts
No. Item PMZ2016
1 Size of machine(mm) 5000x2700x2800mm
2 Number of machine bed frame 1 Set
3 Number of Gantry frame 1 Set
4 Number of Spindle heads 1 Set
5 Air-actuated control System 1 Set
6 Hydraulic control System 1 Set
7 Automatic Chip removal 1 Set
8 Circulation Cooling system 1 Set
9 Electrical System 1 Set
10 The part responsible by purchaser Embedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier

2.2 Electric control unit
1 CNC system PLC control system
2 Driving system Panasonic servo motor

  1. Plat Drilling Machine Main Parameters
  2. Machine working environment
Item Model Unit PMZ2016
Max working size Length x width mm 2000×1600  1 Pcs
1000×1600  2 Pcs
1000×800  4 Pcs
Overlay thickness mm 100
Drilling spindle Number of spindle piece 1
Model of spindle   Morse 4 # cone hole
Speed of spindle r/min 120-560 
Stepless speed inverter
Feeding type   Hydraulic self-controlled stroke drilling spindle head
Feeding travel mm 180
Drilling diameter mm Φ12-Φ50
Main motor power KW 5.5
Workpiece hydraulic clamping Number of clamping cylinder Pcs 12
Clamping power/piece KN 7.5
Clamping way   Foot switch control
Hydraulic pump pressure MPa 6
Hydraulic oil tank volume L 100
Electric control Control type   PLC+IPC
X axis servo motor KW 1.5
Y axis servo motor KW 1.5
Motor power of hydraulic pump KW 2.2
Drilling precision Drilling precision mm ±0.5mm
  Re-positioning precision mm ±0.1mm
Cooling type   Forced circulating water cooling
Chip removal method   Flat chain automatic chip conveyor
Machine size LxWxH mm 5000x2650x2800
Machine weight(appx) T 6
1 Power three-phase and four-wire system
2 Voltage 415V±10%
3 Frequency 50Hz
4 Working Temperature 0ºC-40ºC
5 Relative humidity <90% non-condensing
6 Compressed air Voltage:0.4MPa
  1. Introduction of each component of machine
The machine is mainly composed of drilling host unit, table moving unit, clamp assembly, pneumatic system, electrical system, hydraulic system, etc.
Commodity of Main Accessories Picture Detail description
Machine Bed Frame


 
Application: The platform on which the workpiece works. The workpiece is placed on the base support bar and clamped by the clamp cylinder to fix the workpiece.
The bed is made of square tube welding, and the precision is stable after tempering heat treatment to remove stress.The two sides of the bed are parallel with two linear guides, and one side is equipped with a high precision ball screw.The sliding blocks on both sides of the guide rail are equipped with movable numerical control sliding platforms.The longitudinal movement of the CNC sliding table is driven by a servo motor.
Gantry-moving frame


 
The gantry adopts square tube welded structure, and the stress is removed by tempering heat treatment.The two legs are mounted on the numerical control sliding table of the bed body respectively, and move longitudinally along with the numerical control sliding table.The front of the cross beam is provided with two linear guide rails, and a precision ball screw is provided above the cross beam.The ball screw is equipped with a CNC sliding plate that can move laterally.The CNC slide is driven by the servo motor to realize the transverse movement of the ball screw.
Spindle Head unit    Drive mode: hydraulic drive.
The power head box adopts casting structure, and the stress is removed by aging treatment.The spindle has a certain distance to drill down, so the bit length is not limited.Bit feed is: fast forward - work - fast back.Just return to the position before the work, and move horizontally to drill the next hole, so save time.
Y axis moving unit   Drive mode: servo motor drive.
Transmission mode: precision screw transmission.
Protection measures: sheet metal cover to prevent the servo motor from dust pollution.
X axis moving unit   Drive mode: servo motor drive.
Transmission mode: precision screw transmission.
Protection measures: sheet metal cover to prevent the servo motor from dust pollution.
CNC electrical cabinet   Application: Control system.
This machine tool numerical control system adopts PLC and servo motor control, powerful function, simple operation.With processing rehearsal and review functions, the operation interface has man-machine dialogue, error compensation, automatic alarm functions
Hydraulic System   Application: Power source of equipment. Components: three-phase asynchronous motor, accumulator, oil tank, hydraulic pump.
Automatic chip removal and circulating cooling system It is equipped with an automatic stainless steel chain chip conveyor and a chip conveyor; it is cooled by coolant, its flow rate can be adjusted, and the coolant can be circulated automatically.
  1. Main Components List
Item Name Specifications Brand
1 Linear guide HGW35CA2RxxxxZACII HIWIN,Taiwan
2 Linear guide HGW45CA2RxxxxZACII HIWIN,Taiwan
3 Ball screw R40-10T3-FSI-xxxx-xxxx-0.05 TBI,Taiwan
4 Ball screw R40-10T3-FSI-xxxx-xxxx-0.05 TBI,Taiwan
5 PLC FX2N Mitsubishi,Japan
6 IPC Qitian commercial Lenovo,China
7 Servo motor   Panasonic, Japan
8 Servo driver   Panasonic, Japan
9 Inverter ATV312HU40N4 ENC,China
10 Gear reducer RF77DVI12M4 Lingwei, china
11 Inner shaft oil pump motor 2.2kw CHYUN, Taiwan
12 Control Valve DHQ-013/C/I-IX24DC Atos, Italy
13 Cooling chip remover PMZ2016LP China
14 Lock screw nut S-FM30x1.5 Jiaan, china
15 Coupling D28-8/D22-6 Bolian, China
16 Ball screw bearing 7206AC Haerbin bearing
12 Button   Shneider, France
13 Breaker   Schneider (France)
14 Motor air switch   Schneider (France)
15 AC contactor   Schneider (France)
16 Thermal relay   Schneider (France)
17 Small relay   Weidmüller (Germany)
18 Servo transformer   Lamp(China)
19 Control transformer   Lamp(China)
20 Power Supply   MEAN WELL,Taiwan
21 Proximity switch   LANBAO, China
22 Cable   China
23 Twisted-pair shielded cable   HELUKABEL, Germany
24 Buttons, knobs, indicator lights   Siemens APT, Germany
25 Hydraulic solenoid valve   China
 
  1. Package list
Commodity Name Qty
Package list Drilling machine 1 set
Electric cabinet(contain system) 1set
Hydraulic station 1set
Chain plate type automatic chip remover (including trolley) 1set
Technical file Technical file Manual Book 2 set
Quality certificate 1set
Inverter manual book 1set
Gear reducer manual book 1set
Chip remover manual book 1set
Software Programming disk 1set
Spare parts list Fuse holder 3A,5A,10A 5 pcs each
Approach switch 5DP 5pcs each
Approach switch 5DP2 3pcs each
Hex Wrenches   1set
Machinery instruction   1set
Electrical manual instruction   1set
Packing list   2sets Attached after the instruction
Certificate of conformity   2set Attached after the instruction
 
  1. Workpiece Sample



Free sample testing:
For free sample making/testing, please send your samples or products CAD drawings, we can test run the machine and show you machine test running.
Progressing Solution Design
According to customer's product processing requirement, we can design the unique solution that supports higher manufacturing efficiency and better processing quality for customer.
 
  1. After-sales service:
Training for installation and service:
  1. We will supply the machine with training video and user's manual in English for installing, operation, maintenance and trouble-shooting, and shall give technical guide by e-mail, whatsapp, Wechat, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting.
  2. You can come to our factory for inspection and training. We will provide professional guide. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility,we will also provide accommodation during training period.
  3. The Strong after--sale service team in China, Our engineers (staffs) can speak fluent English to communicate and solve question when you have requirement calendar day per person.
4) Depending on the region, If need our engineer to visit for installation, we will dispatch engineer for installation and service at your site.
Installation and Training Time: 3-5 working days(Recommend)..
 
  1. Warranty:
The guarantee period of quality shall be 12 months counting from the date on which the machine finished installation and accept by Buyer. We are responsible for providing the free of charge during the guarantee period. If out of guarantee time, all damaged parts are charged.

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