CNC Marking Punching and Shearing Machine for Angle Model Yjx1010

• Customization: Available
• After-sales Service: 7*24 on Line and to Door Service
• Warranty: 3 Year
• Model NO.: YJX1010
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, ISO 9001
• Condition: New
• Transport Package: Sea Shipping Packing
• Specification: 24000*7500*2900mm
• Trademark: Yudong Sunshine
• Origin: China
• HS Code: 8401200000
• Production Capacity: 500/Year

Product Description

1. Brief Introduction(Machine Application)
YJX1010 New Type High-Speed CNC Angle Steel Punching Typing & Shearing Production Line is a high-speed angle steel production line. It is our company's purpose of "connecting with international standards and keeping pace with the world", combining my country's existing materials, equipment, staff skills and other factors. A newly developed high-efficiency angle steel production line. It has the advantages of high processing efficiency, high processing accuracy, low failure rate, wide range of applicable products, small area, multiple functions, and easy operation. It is the first choice for angle steel processing enterprises.



















 

1. Basic configuration of the machine

2.1 Mechanical part

No.	Item	YJX1010
1	Total length	29000mm
2	Quantity of feeding table	4 group
3	Quantity of overturning tables	4 group
4	Quantity of feeding driver	1 group
5	Length of feeding passage	16000mm
6	Length of the host	2200mm
7	Length of finished passage	10m
8	Pneumatic control system	1 Group
9	Hydraulic control system	1 Group
10	Feeding direction	According to user requirements
11	Integrated hydraulic station	No
12	The purchaser is responsible for the part	Embedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier

2.2 Electronic control part

1	Numerical Control System	PLC Control System
2	Driving System	Panasonic Servo Motor

 

1. Technical parameters of the machine

No.	Item	Commodity
		YJX1010
1	Angle Beam Range(Mm)	30*30*3-100*100*10
2	Max Punching Diameter	Φ25.5mm(Q235,Q345), punching of special-shaped holes and oblong holes can be achieved by changing the mold
3	Max Punching force(KN)	1000KN
4	Punching Side	2 Sides
5	Number of die per side	3 Pcs
6	Typing ability(KN)	1030KN
7	Qty of typing groups	4 Groups
8	Digit number of each group	12 Pcs
9	Character size	(L*W*H)14*10*19mm
10	Shearing force(KN)	2100KN
11	Shearing method	Single Blade shearing
12	CNC Axis	3 Axis
13	Length of Blank Workpiece(M)	12 M
14	Max Length of Workpiece(M)	12 M
15	Length of finished workpiece(M)	10 M
14	Discharging method of finished products	The finished material channel is pushed manually and turned out to one side. The power source for turning out is pneumatic.
16	Angle Beam feeding speed	Max 90m/min
17	Programming Mode	Input by keyboard,RS232,CAD floppy disk input &USB interface
18	Lubrication method	Equipped with automatic lubrication
19	Fabrication Precision	Hole diameter tolerance: 0-0.8mm
		Dmax-Dmin:≤1.2mm Aperture roundness tolerance range: Dmax-Dmin: ≤1.2mm
		Hole perpendicularity error: ≤0.36mm
		Distance tolerance of two adjacent holes in the same group: ±0.5mm
		The hole distance tolerance of two non-adjacent holes in the same group: ±0.7mm
		End distance tolerance : ±1.2mm
		Shearing length tolerance: ±1mm
		Verticality of cut surface: ≤1.2mm

 

1. Working Environment

 

1	Power Supply	3 Phase-4 Wire system
2	Voltage	415V±10%
3	Frequency	50Hz
4	Operating temperature	0ºC-40ºC
5	Relative Humidity	<90% No condensation
6	Air Compressed	Pressure: 0.8MPa  Flow rate: 1.0m³/h

 

1. Machine Configuration Introduction

YJX-1616 New Type High-Speed CNC Angle Steel Punching Typing & Shearing Production Line is mainly composed of feeding table, turning feeding table, feeding channel, feeding trolley,punching unit, typing unit, shearing unit, finished material channel, electrical system, hydraulic system, etc.

Commodity of Main Parts	Images & Photos	Detailed introduction
Feeding Channel		Application: Rail of feeding material. Components: Supporting rectangular tube, rack, linear guide, conveyor roller, etc. (YJX1616) are driven by dual linear guides, and the rest are driven by single linear guides)
Feeding trolley		Application: Feeding raw materials into the host machine for processing along the feeding channel. Drive mode: Panasonic servo motor driving. Transmission mode: precision gear, rack, linear guide, and servo high-precision positioning transmission.
Typing unit		Application: Used to stamp the outside of one limb of the angle beam profile. The typing body is a frame body with good rigidity. In order to satisfy the processing range of the machine with add a manual adjustment mechanism, which can be used to change the down position (The head position) of the moving body to adapt to the typing position of angles of different specifications.
Punching unit		Application: Used to punch holes on the sides of angle beam profile. Components: It is composed of punching cylinder, column plate, mold base, Bracket, indenter, worktable, etc.  There are two or three sets of punching dies on each side, and two or three punches with different diameters can be installed.
Traverse mechanism		Application: It is used to drive the mold base to move along the screw direction to control the punching criterion. Drive mode: Panasonic servo motor drive. Transmission mode: precision screw transmission. Protection measures: Dust-proof bearings are used in the bearing housing, and the sheet metal shield prevents the servo motor from being polluted by dust.
Model selection mechanism		Application: It is used to select the die position for punching of the corresponding die position.      Each side of the punching unit can be equipped with two or three different specifications of punches, and each punch is equipped with a cylinder. A cushion block is connected to the cylinder piston rod, and the cushion block is installed between the punch rod and the cylinder pressure head. According to computer instructions, the punch is automatically selected, that is, the corresponding cylinder is selected to push the corresponding cushion.
Punching and pressing device		Application: Used to press the Angle steel when punching, so that the hole out of the precise position. Components: It is composed of pressing cylinder, pressing fork, turning arm, twisting shaft, etc.
Retainer device		Application: Used for lifting Angle steel to prevent raw materials from colliding with datum surface inside main engine. When the Angle is fed into the main engine from the feed passage, the cylinder extends out to lift the Angle, and when punching or shearing, the cylinder returns, and the Angle falls to the datum.
Shearing unit		Application: For cutting Angle steel. Components: by the shear gantry, shear cylinder, shear knife box.
CNC electrical cabinet		Application: Control system. Components: by the upper computer, power supply, servo amplifier, transformer, PLC module, etc. Just input the size of the workpiece, automatic generation of processing program, can also accept the lofting software generated by the workpiece processing program.It can be stored, called and displayed at any time by item number.
Hydraulic unit		Application: Power source of equipment. Components: three-phase asynchronous motor, accumulator, oil tank, hydraulic pump

1. Machine Advantage Introduction

Compared with the original angle steel production line, this production line has the following advantages:
1)The scope of application of the product is wider:
The scope of application of this production line is more extensive, and the processing range is 40×40×4-140×140×12mm angle steel. In this way, users only need to purchase one piece of equipment to complete tasks that originally required two or more pieces of equipment to complete, which can reduce a lot of equipment investment and operating staff, and save production costs.

1. Added anti-collision material device

An anti-collision device is added to the feed inlet of the main machine to avoid the disadvantage that the small angle steel cannot be fed normally due to deformation. During processing, the machine will not be shut down due to material hitting the machine, thereby improving production efficiency.
3) Equipped with high-speed electrical and hydraulic systems
The production line is equipped with high-speed hydraulic and electrical systems. Compared with the original system, the execution speed is higher. It can be 3-4 times faster than the original angle steel line, which provides sufficient conditions for high-speed punching.
The hydraulic system of this line adopts double accumulators and is equipped with a special cooling system, which will not cause excessive temperature rise in long-term use.
In terms of electrical system, the power distribution cabinet and the operation cabinet are combined into one, which not only reduces the intermediate connection, reduces the space occupation, but also reduces the equipment failure rate and improves the appearance quality of the equipment. In addition, the electrical control interface adopts a more user-friendly full-process monitoring interface, which greatly simplifies the operation.
4)The feeding trolley adopts precision linear guide rail and precision gear rack drive.
The CNC feeding trolley of this production line adopts precision linear guide rail and precision gear rack drive. The linear guide has high guiding precision, small guiding gap, long service life, no adjustment during use, and simple maintenance. The rack and pinion of the CNC trolley of this production line adopts high-precision products, and the surface has been specially treated, so long-term use is very small. Adjusting the gap after wear can restore the original accuracy.
5)The shearing unit adopts a single-edge shearing method
The shearing unit adopts a single-edge shearing method. In this way, the cost of use is reduced to the maximum extent for users. Because, in principle, compared with double shears, single shears have higher material utilization, better shear fracture quality, and lower blade usage costs.
 

1. Main components & configuration of equipment

Item	Origin or brand
breaker	Schneider (French brand) or Eaton-Müller (American brand)
Motor switch	Schneider (French brand) or Eaton-Müller (American brand)
AC contactor	Schneider (French brand) or Eaton-Müller (American brand)
thermal relay	Schneider (French brand) or Eaton-Müller (American brand)
Small relay	Weidmüller (German brand)
Servo transformer	Lamp
Control transformer	Lamp
Power Supply	MEAN WELL
Proximity switch	Lanbao
Programmable Controller PLC	Yokogawa
servo motor	Panasonic
server Driver	Panasonic
Hydraulic solenoid valve	Atos, Italy or Hawe, Germany
Ball screw	Taiwan
cable	Shanghai Shenbin
Twisted-pair shielded cable	Germany and Rou
Buttons, knobs, indicator lights	Siemens APT
Key switch	Siemens APT
Industrial bolt	Wien Heavy Load or Shanghai Warren
Business computer	Lenovo
Pneumatic solenoid valve	Taiwan Xin Gong or Taiwan AirTAC
Magnetic switch	AirTAC Taiwan
cylinder	AirTAC Taiwan
Hydraulic pump	American Wicks or American Parker Denison

1. Workpiece Sample

Free sample testing:
For free sample making/testing, please send your samples or products CAD drawings, we can test run the machine and show you machine test running.
Progressing Solution Design
According to customer's product processing requirement, we can design the unique solution that supports higher manufacturing efficiency and better processing quality for customer.
 

1. After-sales service:

Training for installation and service:

1. We will supply the machine with training video and user's manual in English for installing, operation, maintenance and trouble-shooting, and shall give technical guide by e-mail, whatsapp, Wechat, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting.
2. You can come to our factory for inspection and training. We will provide professional guide. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility,we will also provide accommodation during training period.
3. The Strong after--sale service team in China, Our engineers (staffs) can speak fluent English to communicate and solve question when you have requirement calendar day per person.

4) Depending on the region, If need our engineer to visit for installation, we will dispatch engineer for installation and service at your site.
Installation and Training Time: 3-5 working days(Recommend)..
 

1. Warranty:

The guarantee period of quality shall be 24 months counting from the date on which the machine finished installation and accept by Buyer. We are responsible for providing the free of charge during the guarantee period. If out of guarantee time, all damaged parts are charged.