CNC High Speed H Beam Drilling Machine

• Customization: Available
• After-sales Service: on Line and to Door Service
• Warranty: Two Years
• Model NO.: YBHD1250
• Structure: Vertical Drilling Machine
• Layout: Vertical
• Controlling Mode: CNC
• Number of Shaft: 6
• Hole Diameter: <50mm
• Automatic Grade: Automatic
• Precision: High Precision
• Certification: GS, CE
• Condition: New
• Transport Package: Sea Shipment Packing
• Specification: 24000*7500*2900mm
• Trademark: Yudong Sunshine
• Origin: China
• Production Capacity: 500/Year

Product Description

1. Introduction of Machine

PMZ-2016 Series CNC plate drilling machine is a high-efficiency plate drilling equipment. It is mainly composed of machine bed frame, gantry frame, spindle head, automatic chip removal and circulation cooling system, electrical system, etc. It has the characteristics of high precision, high efficiency, high rigidity, high reliability, etc. The processing area is divided into four processing areas. It can realize drilling while loading unloading workpiece and drilling while programming.

It is suitable for drilling and processing of connecting plates, foundation plates, end plates, formwork, flanges, structural parts and other parts in industries such as steel structures, bridges, power communication towers, and boiler brackets of thermal power stations, construction, bridge, tower mast link plate in steel structure, such as drilling, also can be used in boiler, petrochemical industry, tube plate, baffle plate and flange drilling, instead of artificial line drilling and drilling jig, greatly improved the precision of parts and labor productivity, shorten the production preparation cycle.It can be used for drilling through holes as well as blind holes.. The accuracy of the processed components meets the national standard "Code for Construction Quality Acceptance of Steel Structures" (No. GB50205-2001).

1. Basic configuration

2.1Mechanical parts

No.	Item	PMZ2016
1	Size of machine(mm)	5000x2700x2800mm
2	Number of machine bed frame	1 Set
3	Number of Gantry frame	1 Set
4	Number of Spindle heads	1 Set
5	Air-actuated control System	1 Set
6	Hydraulic control System	1 Set
7	Automatic Chip removal	1 Set
8	Circulation Cooling system	1 Set
9	Electrical System	1 Set
10	The part responsible by purchaser	Embedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier

2.2 Electric control unit

1	CNC system	PLC control system
2	Driving system	Panasonic servo motor

1. Plat Drilling Machine Main Parameters
2. Machine working environment

Item	Model	Unit	PMZ2016
Max working size	Length x width	mm	2000×1600  1 Pcs
			1000×1600  2 Pcs
			1000×800  4 Pcs
	Overlay thickness	mm	100
Drilling spindle	Number of spindle	piece	1
	Model of spindle		Morse 4 # cone hole
	Speed of spindle	r/min	120-560  Stepless speed inverter
	Feeding type		Hydraulic self-controlled stroke drilling spindle head
	Feeding travel	mm	180
	Drilling diameter	mm	Φ12-Φ50
	Main motor power	KW	5.5
Workpiece hydraulic clamping	Number of clamping cylinder	Pcs	12
	Clamping power/piece	KN	7.5
	Clamping way		Foot switch control
	Hydraulic pump pressure	MPa	6
	Hydraulic oil tank volume	L	100
Electric control	Control type		PLC+IPC
	X axis servo motor	KW	1.5
	Y axis servo motor	KW	1.5
	Motor power of hydraulic pump	KW	2.2
Drilling precision	Drilling precision	mm	±0.5mm
	Re-positioning precision	mm	±0.1mm
Cooling type			Forced circulating water cooling
Chip removal method			Flat chain automatic chip conveyor
Machine size	LxWxH	mm	5000x2650x2800
Machine weight(appx)		T	6

1	Power	three-phase and four-wire system
2	Voltage	415V±10%
3	Frequency	50Hz
4	Working Temperature	0ºC-40ºC
5	Relative humidity	<90% non-condensing
6	Compressed air	Voltage:0.4MPa

1. Introduction of each component of machine

The machine is mainly composed of drilling host unit, table moving unit, clamp assembly, pneumatic system, electrical system, hydraulic system, etc.

Commodity of Main Accessories	Picture	Detail description
Machine Bed Frame		Application: The platform on which the workpiece works. The workpiece is placed on the base support bar and clamped by the clamp cylinder to fix the workpiece. The bed is made of square tube welding, and the precision is stable after tempering heat treatment to remove stress.The two sides of the bed are parallel with two linear guides, and one side is equipped with a high precision ball screw.The sliding blocks on both sides of the guide rail are equipped with movable numerical control sliding platforms.The longitudinal movement of the CNC sliding table is driven by a servo motor.
Gantry-moving frame		The gantry adopts square tube welded structure, and the stress is removed by tempering heat treatment.The two legs are mounted on the numerical control sliding table of the bed body respectively, and move longitudinally along with the numerical control sliding table.The front of the cross beam is provided with two linear guide rails, and a precision ball screw is provided above the cross beam.The ball screw is equipped with a CNC sliding plate that can move laterally.The CNC slide is driven by the servo motor to realize the transverse movement of the ball screw.
Spindle Head unit		Drive mode: hydraulic drive. The power head box adopts casting structure, and the stress is removed by aging treatment.The spindle has a certain distance to drill down, so the bit length is not limited.Bit feed is: fast forward - work - fast back.Just return to the position before the work, and move horizontally to drill the next hole, so save time.
Y axis moving unit		Drive mode: servo motor drive. Transmission mode: precision screw transmission. Protection measures: sheet metal cover to prevent the servo motor from dust pollution.
X axis moving unit		Drive mode: servo motor drive. Transmission mode: precision screw transmission. Protection measures: sheet metal cover to prevent the servo motor from dust pollution.
CNC electrical cabinet		Application: Control system. This machine tool numerical control system adopts PLC and servo motor control, powerful function, simple operation.With processing rehearsal and review functions, the operation interface has man-machine dialogue, error compensation, automatic alarm functions
Hydraulic System		Application: Power source of equipment. Components: three-phase asynchronous motor, accumulator, oil tank, hydraulic pump.
Automatic chip removal and circulating cooling system		It is equipped with an automatic stainless steel chain chip conveyor and a chip conveyor; it is cooled by coolant, its flow rate can be adjusted, and the coolant can be circulated automatically.

1. Main Components List

Item	Name	Specifications	Brand
1	Linear guide	HGW35CA2RxxxxZACII	HIWIN,Taiwan
2	Linear guide	HGW45CA2RxxxxZACII	HIWIN,Taiwan
3	Ball screw	R40-10T3-FSI-xxxx-xxxx-0.05	TBI,Taiwan
4	Ball screw	R40-10T3-FSI-xxxx-xxxx-0.05	TBI,Taiwan
5	PLC	FX2N	Mitsubishi,Japan
6	IPC	Qitian commercial	Lenovo,China
7	Servo motor		Panasonic, Japan
8	Servo driver		Panasonic, Japan
9	Inverter	ATV312HU40N4	ENC,China
10	Gear reducer	RF77DVI12M4	Lingwei, china
11	Inner shaft oil pump motor	2.2kw	CHYUN, Taiwan
12	Control Valve	DHQ-013/C/I-IX24DC	Atos, Italy
13	Cooling chip remover	PMZ2016LP	China
14	Lock screw nut	S-FM30x1.5	Jiaan, china
15	Coupling	D28-8/D22-6	Bolian, China
16	Ball screw bearing	7206AC	Haerbin bearing
12	Button		Shneider, France
13	Breaker		Schneider (France)
14	Motor air switch		Schneider (France)
15	AC contactor		Schneider (France)
16	Thermal relay		Schneider (France)
17	Small relay		Weidmüller (Germany)
18	Servo transformer		Lamp(China)
19	Control transformer		Lamp(China)
20	Power Supply		MEAN WELL,Taiwan
21	Proximity switch		LANBAO, China
22	Cable		China
23	Twisted-pair shielded cable		HELUKABEL, Germany
24	Buttons, knobs, indicator lights		Siemens APT, Germany
25	Hydraulic solenoid valve		China

 

1. Package list

Commodity	Name		Qty
Package list	Drilling machine		1 set
	Electric cabinet(contain system)		1set
	Hydraulic station		1set
	Chain plate type automatic chip remover (including trolley)		1set
Technical file	Technical file	Manual Book	2 set
		Quality certificate	1set
		Inverter manual book	1set
		Gear reducer manual book	1set
		Chip remover manual book	1set
	Software	Programming disk	1set
Spare parts list	Fuse holder	3A,5A,10A	5 pcs each
	Approach switch	5DP	5pcs each
	Approach switch	5DP2	3pcs each
	Hex Wrenches		1set
	Machinery instruction		1set
	Electrical manual instruction		1set
	Packing list		2sets Attached after the instruction
	Certificate of conformity		2set Attached after the instruction

 

1. Workpiece Sample

Free sample testing:
For free sample making/testing, please send your samples or products CAD drawings, we can test run the machine and show you machine test running.
Progressing Solution Design
According to customer's product processing requirement, we can design the unique solution that supports higher manufacturing efficiency and better processing quality for customer.
 

1. After-sales service:

Training for installation and service:

1. We will supply the machine with training video and user's manual in English for installing, operation, maintenance and trouble-shooting, and shall give technical guide by e-mail, whatsapp, Wechat, telephone/MSN/ICQ and so on, when you meet some problems of installation, using or adjusting.
2. You can come to our factory for inspection and training. We will provide professional guide. Direct and effective face-to-face training. Here we have assembled equipment, all sorts of tools and testing facility,we will also provide accommodation during training period.
3. The Strong after--sale service team in China, Our engineers (staffs) can speak fluent English to communicate and solve question when you have requirement calendar day per person.

4) Depending on the region, If need our engineer to visit for installation, we will dispatch engineer for installation and service at your site.
Installation and Training Time: 3-5 working days(Recommend)..
 

1. Warranty:

The guarantee period of quality shall be 12 months counting from the date on which the machine finished installation and accept by Buyer. We are responsible for providing the free of charge during the guarantee period. If out of guarantee time, all damaged parts are charged.