Hot Durable CNC Angle Bending Machine Punching Machine
1.Product Description
Brief Introduction(Machine Application)
YJX-1010 New Type High-Speed CNC Angle Steel Punching Typing & Shearing Production Line is a high-speed angle steel production line. It is our company's purpose of "connecting with international standards and keeping pace with the world", combining my country's existing materials, equipment, staff skills and other factors. A newly developed high-efficiency angle steel production line. It has the advantages of high processing efficiency, high processing accuracy, low failure rate, wide range of applicable products, small area, multiple functions, and easy operation. It is the first choice for angle steel processing enterprises.
YJX-1010 machine is suitable for stamping/ typing, punching hole and shearing of angle beam/steel profiles in the fields of electric power, communication, metal fittings, three-dimensional garage, elevator manufacturing, air-conditioning manufacturing, etc.
Basic configuration of the machine
1. Mechanical part
| No. |
Item |
YJX1010 |
| 1 |
Total length |
24200mm |
| 2 |
Quantity of feeding table |
3 group |
| 3 |
Quantity of overturning tables |
3 group |
| 4 |
Quantity of feeding driver |
1 group |
| 5 |
Length of feeding passage |
15800mm |
| 6 |
Length of the host |
2100mm |
| 7 |
Length of finished passage |
6m |
| 8 |
Pneumatic control system |
1 Group |
| 9 |
Hydraulic control system |
1 Group |
| 10 |
Feeding direction |
According to user requirements |
| 11 |
Integrated hydraulic station |
Yes |
| 12 |
The purchaser is responsible for the part |
Embedded plates and anchor bolts required for the cement foundation and equipment of the installation site shall be prepared according to the foundation drawing provided by the supplier |
2. Electronic control part
| 1 |
Numerical Control System |
PLC Control System |
| 2 |
Driving System |
Panasonic Servo Motor |
2.Product Specifications
Technical parameters of the machine
| No. |
Item |
Commodity |
| |
|
YJX1010 |
| 1 |
Angle Beam Range(Mm) |
38*38*3-100*100*10 |
| 2 |
Max Punching Diameter |
Φ26mm(Q235, Q345), punching of special-shaped holes and oblong holes can be achieved by changing the mold |
| 3 |
Max Punching force(KN) |
700KN |
| 4 |
Punching Side |
2 Sides |
| 5 |
Number of die per side |
2 Pcs |
| 6 |
Typing ability(KN) |
700KN |
| 7 |
Qty of typing groups |
4 Groups |
| 8 |
Digit number of each group |
12 Pcs |
| 9 |
Character size |
(L*W*H)14*10*19mm |
| 10 |
Shearing force(KN) |
1250KN |
| 11 |
Shearing method |
Single Blade Shearing |
| 12 |
CNC Axis |
3 Axis |
| 13 |
Length of Blank Workpiece(M) |
12 M |
| 14 |
Max Length of Workpiece(M) |
12 M |
| 15 |
Length of finished workpiece(M) |
10 M |
| 14 |
Discharging method of finished products |
The finished material channel is pushed manually and turned out to one side. The power source for turning out is pneumatic. |
| 16 |
Angle Beam feeding speed |
Max 90m/min |
| |
Punching speed(times/min) |
Average 50-60 times/min |
| 17 |
Programming Mode |
Input by keyboard,RS232,CAD floppy disk input &USB interface |
| 18 |
Lubrication method |
Equipped with automatic lubrication |
| 19 |
Fabrication Precision |
Hole diameter tolerance: 0-0.8mm |
| |
|
Dmax-Dmin:≤1.2mm
Aperture roundness tolerance range: Dmax-Dmin: ≤1.2mm |
| |
|
Hole perpendicularity error: ≤0.36mm |
| |
|
Distance tolerance of two adjacent holes in the same group: ±0.5mm |
| |
|
The hole distance tolerance of two non-adjacent holes in the same group: ±0.7mm |
| |
|
End distance tolerance : ±1.2mm |
| |
|
Shearing length tolerance: ±1mm |
| |
|
Verticality of cut surface: ≤1.2mm |
Working Environment
| 1 |
Power Supply |
3 Phase 4 Wire System |
| 2 |
Voltage |
415V±10% |
| 3 |
Frequency |
50Hz |
| 4 |
Operating temperature |
0ºC-40ºC |
| 5 |
Relative Humidity |
<90% no="" condensation=""> |
| 6 |
Air Compressed |
Pressure: 0.8MPa Flow rate: 1.0m³/h |
3.Machine Advantage Introduction
Compared with the original angle steel production line, this production line has the following advantages:
1.The scope of application of the product is wider:
The scope of application of this production line is more extensive, and the processing range is 40×40×3-100×100×10mm angle steel. In this way, users only need to purchase one piece of equipment to complete tasks that originally required two or more pieces of equipment to complete, which can reduce a lot of equipment investment and operating staff, and save production costs.
2.Added anti-collision material device
An anti-collision device is added to the feed inlet of the main machine to avoid the disadvantage that the small angle steel cannot be fed normally due to deformation. During processing, the machine will not be shut down due to material hitting the machine, thereby improving production efficiency.
3.Equipped with high-speed electrical and hydraulic systems
The production line is equipped with high-speed hydraulic and electrical systems. Compared with the original system, the execution speed is higher. It can be 3-4 times faster than the original angle steel line, which provides sufficient conditions for high-speed punching.
The hydraulic system of this line adopts double accumulators and is equipped with a special cooling system, which will not cause excessive temperature rise in long-term use.
In terms of electrical system, the power distribution cabinet and the operation cabinet are combined into one, which not only reduces the intermediate connection, reduces the space occupation, but also reduces the equipment failure rate and improves the appearance quality of the equipment. In addition, the electrical control interface adopts a more user-friendly full-process monitoring interface, which greatly simplifies the operation.
4.The feeding trolley adopts precision linear guide rail and precision gear rack drive.
The CNC feeding trolley of this production line adopts precision linear guide rail and precision gear rack drive. The linear guide has high guiding precision, small guiding gap, long service life, no adjustment during use, and simple maintenance. The rack and pinion of the CNC trolley of this production line adopts high-precision products, and the surface has been specially treated, so long-term use is very small. Adjusting the gap after wear can restore the original accuracy.
5.The shearing unit adopts a single-edge shearing method
The shearing unit adopts a single-edge shearing method. In this way, the cost of use is reduced to the maximum extent for users. Because, in principle, compared with double shears, single shears have higher material utilization, better shear fracture quality, and lower blade usage costs.
4.Product Photos
Shandong Yudong Sunshine Machine Co., Ltd belongs to Sunshine Group, which is a stock company. The stock number is 100817.
Sunshine Group established in 2006, the main products are the CNC drilling machine, CNC punching machine, CNC band sawing machine, CNC shearing machine, CNC cutting machine, CNC marking machine, CNC notching machine used for processing steel plates, steel angles, steel channels, steel flat bars and steel beams.
Based on our good machine quality and good service, Sunshine already installed our CNC machines to more 50 coutires. Sunshine has oversea service center in India, Indonesia, Vietnam and Russia.
Sunshine has professional technical engineers team which with more than 20 years for these kind of machines, also has professional international marketing team, service team to all of the oversea market.
Yudong Sunshine can provide 7*24 after sale service to all customers by on line. We will establish wechat group, whatsapp group between customer engineers and our engineer, and can provide on line service at any time if customer need. Also, we will provide to door service from our international service center of China, India, Indonesia and Vietnam.
Based on our more than 20 years experience, good machine quality and good service, hope can have your machine inquiry and have a good cooperation with all customers from all countries.
5. Certificates
6. FAQ
Q: Are you trading company or manufacturer ?
A: We are professional manufactutrer, have in this line about 10 years.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 30-60 days if the goods are not in stock.
Q: What is your terms of payment ?
A: Payment 30% T/T in advance ,70%balance before shippment.
If you have another question, pls feel free to contact us
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